Shenzhen TICO Technology Co.,Ltd.

TICO's Customized Ultrasonic Spot Welder with Tab Feeding Device: A Success Story​     In the highly competitive battery production industry, efficiency and precision are key to maintaining a competitive edge. Recognizing this, our client, a leading manufacturer of lithium ion batteries, partnered with TICO to address a critical bottleneck in their production process—the manual tab welding of battery electrodes.​   Initial Challenge Our client was using a standard ultrasonic spot welder for tab welding, which required manual feeding of the tabs. This manual operation not only led to inconsistent welding quality but also severely limited production capacity. With increasing orders and growing demand for high volume, high quality battery production, the client needed a solution that could automate the tab feeding process and integrate seamlessly with their existing ultrasonic welding equipment.​   TICO's Customized Solution Understanding the client’s specific requirements, TICO’s expert R&D team proposed a customized ultrasonic spot welder integrated with an automated tab feeding device. The design process involved in - depth collaboration between TICO’s engineers and the client’s production team to ensure that the new equipment met all technical and operational needs.​   The customized ultrasonic spot welder featured:​ Automated Tab Feeding Mechanism: A high precision servo driven system was installed to continuously feed the tabs into the welding area at a controlled speed. The mechanism was designed with adjustable settings, allowing for compatibility with different tab sizes and materials, ensuring versatility and adaptability.​​ Seamless Integration: TICO’s engineers ensured that the new tab feeding device could be easily integrated with the client’s existing ultrasonic welding equipment, minimizing the need for major modifications to the overall production line and reducing costs.​ Results and Benefits After the installation and commissioning of the customized ultrasonic spot welder, our client witnessed significant improvements in their production process:​ Increased Efficiency: The automated tab feeding and continuous welding process boosted production efficiency by 200%, enabling the client to meet higher production targets.​​ Cost Savings: The reduced reliance on manual labor, combined with minimized material waste due to improved precision, led to substantial cost savings for the client in the long run.​ Client Testimonial “Working with TICO was a game changer for our battery production operations,” said Mr Jimmy, Project Manager at our client. “Their customized solution not only addressed our immediate production challenges but also provided us with a scalable and future proof solution. The team at TICO demonstrated exceptional technical expertise and a deep understanding of our industry, ensuring that the final product exceeded our expectations.”​   Conclusion This successful collaboration between TICO and our client exemplifies TICO’s commitment to providing tailor made solutions that meet the unique needs of its customers. By leveraging our technical prowess and industry experience, we continue to empower battery manufacturers worldwide to enhance their production capabilities, improve product quality, and stay ahead in the global market. For more information on our customized battery production equipment solutions, please contact us at jessie@sztico.com